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Chemical

Industry

Understanding of the Industry

Features of Chemical Industry
A key industry that supplies materials to major industries such as automobiles, electronics, and construction
Capital-intensive / technology-intensive equipment industry
Industries that react sensitively to the external environment, especially oil prices
An industry that creates high added value compared to the cost of put in raw materials
The growth engine of the high-tech industry
A market driven by price competitiveness and reduced product quality differences due to the generalization of technology
Chemicals is a small-scale mass production method, but the materials market is a multi-variety, small-volume production market

Main Issues of Chemical Industry
Differences in production methods unique to the chemical industry
Measures to improve facility management efficiency in the chemical industry, which is a device industry
Packaging container GR/GI management and cleaning/filling management of filling product container
Various types of delivery and logistics management functions are required
Safety environment and health management
Production utility management and settlement method
Countermeasures against the Chemical Substances Control Act

Chemical Industry Issues & Solutions

Differentiation of Manufacturing Methods in the Chemical Industry

1) Formulated Recipe Management

  • You can establish a batch production plan based on the registered BOM for each batch size recipe (required materials) and deliver work instructions to the production site
    Mixing ratio and semi-finished product batch performance management process

Differentiation of Manufacturing Methods in the Chemical Industry

2) Multi-product production with one main raw material or multi-unit production function of the same item is required

  • The ability to produce multiple products from one main raw material or to produce the same item in multiple packaging units is required
    → For joint products that produce multiple products at the same time, it is possible to collectively register work orders and work results by BOM of joint products and edit input details at once. Joint product production performance management

Container GR/GI Management and Cleaning/Filling Management

1) General Container GR/GI Management

  • You can manage GR/GI of products and containers that fall into the process of filling in a general container, selling (shipping) in a containe, collecting the container and reselling it after filling
    General container shipping and collection management

Container GR/GI and Cleaning/Filling Management

2) Canister Cleaning and Filling/Collection Management

It can handle the item management process that manages GR/GI of high-purity products by going through the stages of filling/sale/sales GI/collection/cleaning/inspection

  • Inspection after collection → Cleaning → Final inspection → Management of high-purity products sold after filling, used in the semiconductor process
  • Canister’s location can be identified by looking up the canister’s unique number
    Canister Management

Delivery Car Allocation Management and Weighbridge Linkage

  1. The user can select the level of use of the car allocation work
  2. Shipping cost distribution function for each item sold
  3. Function to adjust the amount of takeover by weighbridge linkage

Delivery Car Allocation Management and Weighbridge Linkage

  • Regional preference of chemical substances Regional delivery management Unit price per item / per unit Unit price per item Preference and customer service module Features in a modular environment

Facility Maintenance and Annual Maintenance Management

  • The chemical industry, which is an equipment industry, requires inspection management of facilities, repairment, and regular maintenance management, and it is necessary to manage the maintenance result of each facility on an annual basis

Safety Environment and Health Management

1) Safety Education and Accident Management

  • You can manage the contents of safety training, the status of individual safety supplies, and accident reports and investigations in the event of an accident

Safety, Environment, and Health Management

2) Health Management

  • It is possible to manage the schedule for health checkup, input the results of individual examination and checkup, and track and manage those with symptoms

Safety, Environment, and Health Management

3) Environmental Management

  • Management is required to respond to environmental laws and regulations on items that have an impact on the environment, such as water, soil, and air, which are generated at the site of the chemical material industry

Utility Management and Chemical Subsance Management

1) Utility Management

  • It is necessary to manage utility usage and usage charges such as steam, nitrogen, oxygen, and electricity used in chemical materials industry sites. By entering the contract amount and base rate for each utility, it is possible to distribute the calculated rate to each business site or facility and reflect it in the cost

Utility Management and Chemical Subsance Management

2) Chemical Management

  • Manage the use of chemicals that are manufactured, imported, and sold in the chemical material industry, and manage restrictions on stock and usage